Bharat Forge Limited (BFL), a Pune-based Indian multinational, stands as a technological powerhouse in metal forming, boasting a global presence across eight manufacturing hubs. Catering to diverse sectors such as automotive, power, oil and gas, construction, mining, locomotive, marine, and aerospace, BFL, a part of the Kalyani Group, houses over 10,000 employees worldwide. With an unrivaled repository of metallurgical knowledge, the company provides end-to-end solutions—from concept to product design, engineering, manufacturing, to testing.
As the world’s largest forging company, BFL operates across India, Germany, and Sweden, crafting high-performance components for both automotive and non-automotive sectors. Positioned as India’s premier automotive exporter, BFL envisions fortifying the nation’s economic backbone and leaving a significant global impact. Read on further to know more about this green technology automotive conglomerate.
About Bharat Forge
Bharat Forge Limited (BFL), headquartered in Pune, India, stands as a global leader in technology-driven metal forming, with an expansive transcontinental footprint across eight manufacturing hubs. A key player in various sectors, including automotive, power, oil and gas, construction, mining, locomotive, marine, and aerospace, BFL is a vital part of the USD 3 billion Kalyani Group, boasting a workforce of over 10,000 worldwide.
Renowned for holding the largest repository of metallurgical knowledge in the region, BFL provides end-to-end solutions to a diverse customer base, spanning concept to product design, engineering, manufacturing, testing, and validation. As the world’s largest forging company, it operates manufacturing facilities in India, Germany, and Sweden, crafting high-performance, critical, and safety components for both automotive and non-automotive sectors. BFL proudly claims the title of India’s largest automotive components manufacturer and exporter, establishing itself as a leading chassis component manufacturer globally. The clientele includes virtually every global automotive OEM and Tier 1 supplier.
Expanding expertise into the aviation sector, BFL has become a prominent name among aerospace forging companies in India and worldwide. With a robust foundation of more than 50 years of experience, the company, backed by the Kalyani Group, has mastered metallurgical know-how, design and engineering proficiency, and manufacturing prowess, solidifying its position as a leading forging manufacturer in India. The commitment to innovation, continual process enhancement, adoption of cutting-edge manufacturing techniques, and a relentless focus on workforce training have been pivotal to BFL’s success, establishing it as a cornerstone in India’s automotive forging landscape.
Values and Core Objectives
Chairman and Managing Director of Bharat Forge, Mr. B N Kalyani states the values and core objectives of the company:
Values
Defined by distinctive values, the organization stands out. At its core, the spirit of innovation courses through its DNA, playing a paramount role in delivering unparalleled value to customers. This commitment is exemplified through an unwavering focus on technology and continuous value addition—an enduring hallmark of its uniqueness.
Core Objectives
Committed to listening and responding to the needs of customers, associates, and business partners, the organization honors its individual value. Dedicated to fostering an entrepreneurial spirit, it drives the growth of its companies and enhances shareholder value.
Diverse Businesses
The organization is actively involved in constructing India’s Economic Backbone, reinforcing National Capabilities through its various businesses:
Automotive
Bharat Forge, a key player in the automotive industry, is India’s largest auto components exporter and a leading Chassis Components manufacturer globally. With cutting-edge facilities and diverse product offerings, the company exemplifies quality through global partnerships with automotive OEMs and Tier I suppliers.
Aerospace
Bharat Forge, a leading aerospace supplier, excels in airframe, structural, and engine components. Renowned for aircraft compressors, the company invests in state-of-the-art facilities, positioning itself as a top-tier fan blade manufacturer.
Power
Bharat Forge, a pivotal power sector player, produces critical components for thermal, wind, hydro, and nuclear applications, catering to both renewable and non-renewable energy sources globally.
Oil and Gas
Bharat Forge, a global player in upstream equipment, excels in high-value oil and gas forgings worldwide. With expertise across applications, the company secures prestigious orders from top players, showcasing its prowess as a leading gas and oil forgings supplier.
E-Mobility
Bharat Forge’s E-Mobility division leads with state-of-the-art R&D centers offering comprehensive powertrain solutions, systems, and sub-systems. Their electric powertrain capabilities feature modular design, motor development, testing, and battery management system expertise.
Marine
Bharat Forge, a key global shipbuilding supplier, delivers advanced marine components like crankshafts and connecting rods. Renowned for reliability, the company uses cutting-edge technology for top-notch crankshafts, ensuring smooth ship engine operation. They offer diverse products including propellers, marine motors, stern tubes, and rudder components.
Construction and Mining
Bharat Forge is a trusted supplier of durable construction and mining components, including track links, front spindles, and engines.
Railway
Bharat Forge, a leading railway engine parts manufacturer, excels in producing critical components like wheel sets and truck frames in India. Leveraging advanced technology, the company supplies vital engine components to major global railway networks, offering a diverse range including turbochargers, bogie components, and power electronics.
Healthcare
In response to the global pandemic, Bharat Forge swiftly adapted its engineering prowess to manufacture lightweight, medical-grade aluminum oxygen cylinders for emergency and healthcare use. With government support, the company achieved rapid production and delivery in less than 100 days. Holding a non-exclusive worldwide license from NASA JPL, Bharat Forge secured FDA approval for NASA-designed ventilators. Additionally, their PVSA Medical Oxygen Generators, based on proven Zeolite Molecular Sieve technology, offer a cost-effective, hassle-free solution for producing 96% pure oxygen.
Awards and Recognitions
- Shri Babasaheb Kalyani, CMD of Bharat Forge Ltd., received the Mahatma Award 2023 for Lifetime Achievement in Sustainable Business Practices.
- CMD Mr. Baba Kalyani was honored with “The Lifetime Achievement Award” by Manufacturing Today India.
- Baba Kalyani, Chairman & Managing Director, received the “IACC Business Leader of the Year Award” from the Indo-American Chamber of Commerce.
- Bharat Forge Ltd. also received the “IACC Excellence in Job Creation” award for providing high-skilled employment opportunities in the United States.
- Bharat Forge Ltd. achieved Platinum Winner status for the Technical Achievement Award at the LACP Vision Awards.
Technology and Innovation
Kalyani Centre for Technology & Innovation (KCTI):
Recognized by the Department of Science and Technology, KCTI is Bharat Forge’s R&D center, ISO17025 NABL certified and an Approved Lab by Rolls Royce and Boeing.
Kalyani Centre for Manufacturing Innovation (KCMI):
Bharat Forge continues to invest in enhancing its innovation capabilities and the scope of R&D work with a view of identifying new opportunities for process improvement, new product development and new material development.
Bharat Forge’s State-of-the-Art Labs:
Home to one of the industry’s largest facilities, Bharat Forge’s advanced laboratories ensure rigorous component validation, covering metal processing, material testing, advanced manufacturing, virtual manufacturing, and rapid prototyping.
Sustainability
Demonstrating a strong commitment, Bharat Forge actively engages in sustainability practices, ensuring responsible business operations. Through robust Corporate Social Responsibility (CSR) initiatives, the company contributes to community development, emphasizing its dedication to social and environmental well-being.
Final Thoughts
Bharat Forge stands as an industry leader with a robust commitment to innovation, sustainability, and quality. From cutting-edge R&D facilities to impactful CSR initiatives, the company exemplifies a holistic approach towards growth, community, and technological advancement. With a stellar track record, Bharat Forge’s unwavering dedication to excellence positions it as a prominent player shaping the future of manufacturing and engineering.
